Abstract:Objective To compare the effects of automatic bony registration and soft-tissue gray-value registration on organs-at-risk doses in volumetric modulated arc therapy (VMAT) for esophageal cancer, with manual registration as a reference.Methods Senventy-six patients with esophageal cancer who underwent radical radiotherapy at Xuzhou Central Hospital from May 2024 to January 2025 were selected, and all patients were pathologically confirmed by gastroscopy before radiotherapy. The cone beam computed tomography (CBCT) system was used to acquire pre-treatment verification images of the first 10 positions for each patient. The acquired images were then registered using bony alignment, soft-tissue gray-value alignment, and manual alignment, yielding three sets of positioning errors. The obtained error values were utilized to calculate the expansion margins of the planning target volume (PTV) for each patient, after which a new VMAT plan was generated. Manual alignment was used as the reference for comparison, and the dose-volume histograms were employed to compare the doses to the lungs, heart, and spinal cord under different alignment methods.Results The absolute positioning errors obtained through manual registration in the left-right (LR), anterior-posterior (AP), and superior-inferior (SI) directions were lower compared with the bony registration and soft-tissue gray-value registration (P < 0.05). Statistically significant differences were observed among the three registration methods for lung (V5, V20, V30, Dmean) and heart (V30, V40, Dmean) doses (P < 0.05), whereas spinal cord Dmax did not differ significantly (P > 0.05).Conclusions Using an appropriate registration method has important clinical implications for kV-CBCT-guided patient setup in esophageal cancer radiotherapy. Based on practical considerations, a bony registration combined with manual adjustment is recommended as the preferred registration strategy. Optimizing registration accuracy is crucial for enhancing both the safety and efficacy of radiotherapy.