Abstract:Objective To evaluate the effectiveness of personalized 3D-printed pedicle screw guides in the treatment of thoracolumbar fractures in patients with ankylosing spondylitis.Methods The clinical data of 104 patients with ankylosing spondylitis complicated by thoracolumbar fractures treated at the Affiliated Hospital of Southwest Medical University from January 2019 to October 2022 were retrospectively collected. Based on different pedicle screw placement methods, the patients were divided into an observation group and a control group, with 53 and 51 cases in each group, respectively. The observation group received pedicle screw placement assisted by personalized 3D-printed guides, while the control group underwent conventional pedicle screw placement guided by X-ray imaging. Perioperative indicators and stress indicators 1 day postoperatively [serum adrenocorticotropic hormone (ACTH), cortisol (Cor) ], along with pain scores, Japanese Orthopaedic Association (JOA) lumbar function scores, bone metabolism markers [osteocalcin, bone-specific alkaline phosphatase (BALP) ], spinal three-dimensional range of motion, Cobb angle of the injured vertebra, and anterior and posterior heights of the injured vertebra before and 12 months after surgery, were compared between the two groups.Results Compared with the control group, the observation group had shorter operative duration, screw placement time, and incision length (P < 0.05), lower intraoperative blood loss (P < 0.05), and fewer screw adjustments (P < 0.05). On postoperative day 1, ACTH and Cor levels were lower in the observation group than in the control group (P < 0.05), and the pre- to post-operative changes in ACTH and Cor were smaller in the observation group (P < 0.05). At 12 months postoperatively, the observation group exhibited lower VAS scores and higher JOA scores as well as osteocalcin and BALP levels compared with the control group (P < 0.05). The pre- to post-operative changes in VAS and JOA scores and osteocalcin and BALP levels were greater in the observation group than in the control group (P < 0.05). The spinal range of motion, including flexion, extension, lateral bending, and rotation at 12 months postoperatively, was greater in the observation group than in the control group (P < 0.05), and the corresponding pre- to post-operative changes were also larger in the observation group (P < 0.05). At 12 months postoperatively, the injured vertebra’s anterior and posterior heights were higher and the Cobb angle was lower in the observation group compared with the control group (P < 0.05). Similarly, the pre- to post-operative changes in Cobb angle, anterior height, and posterior height of the injured vertebra were greater in the observation group than in the control group (P < 0.05).Conclusion The use of personalized 3D-printed guides for pedicle screw placement facilitates the recovery of patients with ankylosing spondylitis after thoracolumbar fractures.